How to Extract Small Broken Screws

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Things You'll Need

  • Vise grip pliers

  • Penetrating oil

  • Soldering iron

  • Butane pencil torch

  • Power drill

  • Screw extractor

  • Hammer

  • Wrench

Tip

If the broken screw is also rusted, apply a few drops of rust remover.

Warning

It may be difficult to find a screw extractor small enough to fit into the shaft of a small screw. Remove excess oil before heating. Oil is flammable. Don't break off the screw extractor in the screw.

Extracting a broken screw can be a frustrating task. Extracting a small broken screw can be even more trying because there is less metal to latch onto, and its size makes it more difficult to use normal-size tools. When a screw is broken, it means its head has broken off. The best way to remove a broken screw largely depends on how much of the remaining shaft is accessible.

Step 1

Grasp the shaft with vise grip pliers, and turn it counterclockwise. Try turning the shaft both ways. Sometimes the back-and-forth action helps break it loose.

Step 2

Apply a penetrating oil such as Liquid Wrench to the shaft of the screw. This is particularly effective if you do not have to remove the broken screw immediately. The oil works better the longer it is allowed to seep in. Remove the screw by turning it counterclockwise with vise grip pliers.

Step 3

Heat the screw with a soldering iron or butane pencil torch. You can also heat a metal rod, and touch the screw with the rod. Make the screw as hot as possible without damaging the surrounding area. Allow the screw to cool to the point that you can touch it with a finger. Remove the screw with vise grip pliers.

Step 4

Drill a small hole into the shaft of the screw. Tap a screw extractor into the shaft with a hammer. Attach a wrench to the screw extractor. Turn the wrench to remove the broken screw. If the screw still won't come out, hit the screw extractor with a sharp rap. This may also break the broken screw loose.

Step 5

Completely drill through the screw. Drill again with a larger bit if practical. Drill until only small remnants of the screw remain. Remove remnants with a small, pointed object.

references & resources

John Smith

John Smith is a writer with over 30 years experience. He has worked at a newspaper, various magazines and websites, and he has interests in a wide range of subjects including sports, politics and entertainment. Smith earned a bachelor's degree in history from the College of New Jersey.