How to Calculate Wall Size Based on OD and ID

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The thickness of a pipe wall depends on its purpose and the materials from which it is constructed.

The outside of a pipe is always larger than the inside. The difference between the inside diameter, or ID, and the outside diameter, or OD, is caused by the thickness of the walls. By calculating the difference between the inside diameter and the outside diameter it is possible to determine the size, or thickness, of the pipe walls. The process uses basic math and requires no previous plumbing experience or knowledge of pipe work.


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Step 1

Subtract the inside diameter from the outside diameter of the pipe. The result is the combined thickness of the pipe walls on both sides of the pipe. For example, if the outside diameter is 6 inches and the inside diameter is 5 inches, the combined size of the opposite pipe walls is 1 inch.

Step 2

Divide the total pipe wall thickness by two. The result is the size, or thickness, of one pipe wall. For example, if the total width of both walls is 1 inch, the size of one wall is 1/2 inch -- 1/2 = 1/2.

Step 3

Check for errors by reversing the calculations. Double the size of the pipe wall and add it to the internal diameter. If the result is not equal to the outside diameter there was an error in your calculations. Work back through your calculations until the error is resolved.


Charts for the thickness of the walls of standard pipes are available on line.


Nominal diameters given by manufacturers may not be precise. For accurate results, determine the internal and external diameters yourself.


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David Robinson

David Robinson has written professionally since 2000. He is a Fellow of the Royal Geographical Society and the Royal Meteorological Society. He has written for the "Telegraph" and "Guardian" newspapers in the U.K., government publications, websites, magazines and school textbooks. He holds an honors Bachelor of Arts in geography and education and a teaching certificate from Durham University, England.