How to Change a Fuse in a Breaker Box

Every home has an electric panel, which controls all the circuits in the house. In modern homes, circuit breakers protect each circuit from overheating, but in older homes, fuses provided this protection. In circuit breakers, power enters through two hot cables, each at a voltage of 120 volts, which gives a total voltage between them 240 volts. These connect to a grid in the panel to which each circuit is also connected.

Woman pushing lever in fuse box
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How to Change a Fuse in a Breaker Box

The Fuse Box

Houses built in the early part of the 20th century had 120-volt service. Power came through the fuse box, which was usually a black metal box located in the basement or in a closet. The fuse box had a knife-blade disconnect, a 30-amp main fuse, and 10- or 15-amp fuses for the branch circuits. These fuses, which screwed into a ceramic housing, each featured a carefully calibrated metal strip that would melt when the current exceeded its rating. When a fuse "blew," the power would go off, electric outlet stopped working and the fuse would have to be replaced.

The Breaker Box

Circuit breakers have been around since 1900, but because breakers and breaker boxes are expensive, and fuses work well, breakers didn't become popular until the mid-1950s. That's when the 60-amp service panel, featuring a 240-volt feed, was introduced. Breakers are reusable, which is a great advantage over fuses. Each one contains a magnetic circuit that pulls a lever to trip the breaker when the current exceeds the breaker's rating. It's a simple matter for a homeowner to reset a tripped breaker, but even though you can reset them, circuit breakers don't last forever.

Changing a Breaker Box Fuse

Besides the fact that the power went off, you can tell that a fuse has blown by looking in the small window in the front of its circular face. The metal strip, which is visible there, will be severed in half. To replace the breaker box fuse, you need one with same current rating -- don't be tempted to use one with a different rating because you don't have the proper one, or you could cause a fire. Unscrew the old fuse and screw in the new one. There's no danger, because the part of the fuse that you can touch is made of glass, which is an electrical insulator.

Resetting and Changing a Breaker

When a breaker trips, it displays a red flag, and to reset it, you need to turn it all the way off and then on again. If you need to replace a circuit breaker, you should hire should hire an electrician, because it involves removing the panel cover. The inside of the panel is always electrically energized, even when the main breaker is off, and touching any of the wire connections can give you a serious shock. The electrician will pull off the old breaker and disconnect the wire, then connect the wire to a new breaker and snap it into the slot occupied by the old one.

Chris Deziel

Chris Deziel

Chris Deziel is a contractor, builder and general fix-it pro who has been active in the construction trades for 40 years. He has degrees in science and humanities and years of teaching experience, and he is also an avid craftsman and musician. He began writing on home improvement topics in 2010 and worked as an expert consultant with eHow Now and Pro Referral -- a Home Depot site. He currently contributes a monthly property maintenance blog on A DIYer by nature, Deziel regularly shares tips and tricks for a better home and garden at