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How to Build a Stone Cabin

Johanna Parry Cougar

The enormous undertaking of building a stone cabin can be mitigated if you know how and when to augment the process using earth-clay, or adobe to make the home softer, warmer and much easier to construct. Injuries from rock work or caustic lime-mortar burns can severely impair the progress of building.

Earth-clay mortar is very durable. Quick-lime cement mortar was not available in those days.

To sensibly and practically guide the owner-builder, advice on how to take time-tested short cuts are included in these instructions.

Tip

Build a model first and make it to scale, 1 inch = 1 foot.

Warning

Do not design a cabin with materials that will be difficult to lift or transport. Stick with simple methods and materials that a small labor crew can easily obtain on-site or by simple short-distance transport.

    This adobe entrance would look lovely with stones artfully embedded into it.
  1. Dig a trench under your planned foundation. Make it 2 feet wide and 18 inches deeper than your frost line, which is however deep the soil freezes in winter. Follow wall lines of your planned cabin. Two feet out from your cabin's walls, dig another drain trench that circles the cabin under the planned 2 ft. roof overhang. Fill this 2 ft. deep trench with an inch of gravel. Place a French drain-pipe at the bottom. Verify that this will siphon off any water gathering under or near the walls. The French drain pipe should emerge pointing down-slope. Fill both trenches with gravel.

  2. These are dry stacked flat rocks ie; no mortar, only where no earthquakes occur, this is very stable.
  3. Place foundation stones or blocks on top of the wall-trench gravel. If you do not live in an earthquake zone, no mortar is necessary with very flat, stable rock or recycled block placement. Puzzle the stones together like a jigsaw, ends overlapping when possible, making a stem wall about 18 inches high. Remember to measure and leave an opening with a frame where the entry doors will be installed.

  4. Earth-clay mortar costs much less, and helps stone walls go up quickly.
  5. Put two or three buckets of dirt into the middle of your mixing tarp. Make any amendments to the soil you determined were needed when you tested soils after reading your instruction book. Add any amendments, and soaked lime slowly while stomping, twisting, mixing with your feet, and adding water and straw. Mix while pulling on the tarp corners, always toward the middle, while continuing to stomp, twist and mix. Continue pulling tarp corners toward the middle until you have a leathery consistency that, when folded in half, looks like a burrito.

  6. Many now use aqua boots to foot mix and gloves on hands while protecting from the caustic lime in mortar.
  7. Aim for a consistency that feels and looks like bread dough; it dries to a rock-like hardness in the sun. Load this mix onto the stem wall. Form the mass so that the earth will slightly overhang the rocks, so no water will slip under the earth of this wall. Continue loading, pressing and knitting together layers of the earth mortar while placing your stones until the walls rise 3 or 4 feet above the opening for the door. Turn a car windshield on its side, making a long, outwardly curved viewing portal.

  8. Recycled car windshields make beautiful, thick, energy-efficient windows.
  9. Install the base of the window into the prepared earth. Form and press the earth up the sides of the window. Place a beam above the window, embedded into the earth mix to spread the weight above the glass. Trim, smooth and sculpt or cleanly edge the earth around your stones as you go. Take the stick/tool to push or sew the layers of earth together when you add new loads. Embed the beams and rafters you will use to anchor the roofing plywood to the stone cabin when nearing the top of the walls.

  10. Poles are frequently used for extremely stable roof systms. All poles need to be seasoned and peeled.
  11. Nail plywood roofing sheets directly to the top of the embedded roof beams and rafters. Attach a lip or frame around the edges of the plywood sheeting for a 6-inch-deep bowl that holds garden soil. The plywood roof frame must extend a full 2 feet out over all of the walls. Place the rubber liner into the roof-boat frame. Attach a downspout to a corner or edge to siphon any water off.

  12. Fill the liner with old carpet, cardboard and at minimum 6 inches of soil. Construct this earth-roof that should last at least five to eight decades when properly built. Seed this roof with red clover or another useful garden cover crop.

The Drip Cap

  • The enormous undertaking of building a stone cabin can be mitigated if you know how and when to augment the process using earth-clay, or adobe to make the home softer, warmer and much easier to construct.
  • deep trench with an inch of gravel.
  • Put two or three buckets of dirt into the middle of your mixing tarp.
  • Mix while pulling on the tarp corners, always toward the middle, while continuing to stomp, twist and mix.
  • Form the mass so that the earth will slightly overhang the rocks, so no water will slip under the earth of this wall.
  • Continue loading, pressing and knitting together layers of the earth mortar while placing your stones until the walls rise 3 or 4 feet above the opening for the door.
  • Place the rubber liner into the roof-boat frame.
  • Seed this roof with red clover or another useful garden cover crop.